Work Done Right. First Time.
Every Time.
Give every stakeholder live data from the field the moment work happens — so decisions are fast, decisive, and backed by a full audit trail. .
WHY THIS MATTERSWhen data arrives late, decisions are made blind.
On most jobsites, the field runs on paper and the truth reaches the office hours — or days — after the work is done. By then the crew has moved on, the window to act has closed, and rework quietly eats the schedule and the budget.
>20%
per hour cost of down time at a financial services data centre
600B+
of construction work is contributed to rework
260k
of that rework is directly caused by human error
WHAT WE BELIEVE
Every person on the job should be able to see the work as it happens — and prove it was done right.
Live field data turns hours of guesswork into instant, confident decisions. That is where the savings live: catch the exception now, not next shift; approve remotely instead of waiting for the report; close out a turnaround with the paperwork already done.
HOW IT WORKS
Three Steps. One connected platform.
Cumulus connects your tools, your people, and your procedures — so consistent, auditable execution is the path of least resistance.
STEP 01
CREATE
Build smart digital workflows that guide every worker through your SOPs step by step — no skipped steps, no shortcuts, in your site's own language.
STEP 02
COLLECT
Connect Bluetooth torque tools and sensors to capture applied values, sequence, and photos automatically — real field data, not transcribed paper.
STEP 03
CONFIRM
Watch progress live in the Control Center, manage by exception, and generate a complete, audit-ready record the moment a job closes out.
THE PLATFORM
From the flange in the field to the dashboard in the office.
Everything your maintenance, mechanical, and turnaround teams need to run mission-critical work — in one system.
100% on-site compliance, guaranteed by design
Workflow Builder / AI-powered, zero coding
Drag, drop, and digitalize any procedure.
Turn any maintenance process into a guided digital workflow — no coding required. Conditional logic and hold points guarantee every worker follows the exact sequence, on every job, on every site.
- AI-assisted, drag-and-drop workflow configuration
- Conditional logic, hold points & reusable templates
- Guides teams to flawless execution, every time
<2% rework rate, down from industry norm
- EX-rated smart torque & tension integration
- Real-time exception flags on high-priority issues only
- Work integrity improved 100x vs. conventional torquing
Smart Tools / Precision torque & tension
Every bolt, captured to spec — automatically.
Cumulus integrates with EX-rated smart torque and tension tools for seamless assembly data capture, cutting leak incidents dramatically and restarting on schedule, every time.
Dashboard / Real-time visibility
Live progress, without asking anyone.
Track on-site progress via Cumulus dashboards and ditch the outdated info-hunts. See who's doing what, when, and how well — then manage by exception and approve work remotely.
2X more inspection approvals per hour
- 360° work-completion visibility with full history
- Automated reports — no manual drudgery
- Remote review & approval from anywhere
Mobile App / On-site data collection
Guided work, ironclad records, in the crew's hands.
Snap photos, log critical details, and complete checklists — all captured instantly at the joint. Operators verify and act on key data in seconds, without desk-bound delays.
- Photos, checklists & critical data, captured instantly
- Full list & history of connections at a glance
- Multiple input methods for tamper-proof records
- Online or offline, right at the joint
Bolted Joint & Flange Management / Always-current dat
Master flange data, current and trusted — everywhere.
Cumulus' secure connection index safeguards your master flange data, accessible anytime, anywhere. Every connection uses the latest specs, eliminating outdated-information risk for zero errors.
99% reduction in bolted joint leak rates
- End-to-end quality & progress tracking for every joint
- Secure connection index of master flange specs
- Auditable historical log for full traceability
Hydrostatic Pressure Testing
Bluetooth smart-gauge testing guides ramp-up to hold, capturing every reading automatically.
$400K
production gain at one mid-size chemical plant, on just 20% of bolted connections
Automated Reporting
Every finished activity produces a clean, audit-ready report the instant it's done — who, when, and to what result.
2+ hrs
of paperwork eliminated per work completion
Data & Analytics
Interactive dashboards, bulk CSV export, and a REST API for downstream reporting and BI tools.
100%
of connections verified and traceable, every joint, every shift
ALSO BUILT FOR DATA CENTER CONSTRUCTION
Insulation resistance testing, wired directly into the system of record.
Electrical integrity testing has always been trusted work — but the documentation trail often isn't. On hyperscale and mission-critical builds, Cumulus connects Bluetooth-enabled Megger devices straight to the mobile app, so IR results move from the tool into the project record with no transcription, no lag, and no reconciliation.
01 · CONNECT
Sync Bluetooth-enabled Megger devices with the Cumulus mobile app the moment your team arms up in the field.
02 · COLLECT
Run the test and capture the result via direct device integration — no manual entry, no photos of a screen.
03 · CONFIRM
See the result in the system of record instantly, inside your workflow — verified, traceable, and audit-ready.
THE HIDDEN COST OF GETTING IT WRONG
30%
of construction work is contributed to rework
50%+
of that rework is directly caused by human error
30% +
reduction in field quality issues with structured digital workflows
540k
per hour cost of down time at a financial services data centre
BUILT FOR BOTH SIDES OF THE JOB
Whether you deliver the project or own what happens after. Built for the people who keep the plant running.
FOR OWNER-OPERATORS & MAINTENANCE TEAMS
Verify the work. Prove it was done right. Sleep at night.
For facilities that can't afford to find out later, Cumulus closes the gap between the work and the record. Every torque value, pressure test, and inspection is captured at the source — so audits, turnarounds, and incident investigations are answered in seconds, not days.
- Real-time visibility during turnarounds and shutdowns
- Consistent quality across every contractor, crew, and shift
- A defensible, timestamped record for every audit
FOR EPCS & PROJECT TEAMS
Deliver the project. Defend the record. Win the next one.
Thousands of bolted joints, hundreds of pressure tests, dozens of subcontractors — all on your schedule and your name. Cumulus gives project and turnaround managers real-time visibility across every contractor, so issues surface during installation, not at commissioning.
- Catch quality issues at execution, not at commissioning
- Hold every subcontractor to the same standard
- Eliminate the closeout scramble before handover
THE RESULTS
Whether you deliver the project or own what happens after.
2M+
bolted joints assembled or maintained on Cumulus
13M
metric tons of GHG emissions abated by using Cumulus
20B
lost annually industry wide to unplanned downtime
10X
the cost of unplanned repairs vs planned maintenance
10X
the cost of unplanned repairs vs planned maintenance
15.6M+
work completions across 5 continents
99%
reduction in bolted joint leak rates
2+hrs
of paperwork eliminated per work completion
60%
lower cost of quality control and data review
PROVEN IN THE REGION
One of Southeast Asia's largest national energy companies runs its flange integrity program on Cumulus.
Facing rework, poor traceability and slow paper-based reporting across its bolted flange joint integrity (BFJI) program, the operator digitalized joint tightening, tracking and QC review on Cumulus — and rolled it out across every owned and operated site in the country.
ZERO
major leaks or rework after plant start-up
150%
improvement in joint tightening productivity
60%
reduction in leak & fire incidents year over year
>70,000
critical joints installed leak free to date
“Schedulers and planners have proper transparency and visibility to track the whole activities in real time.”
HEAD OF GROUP TECHNICAL SOLUTIONS, NATIONAL ENERGY OPERATOR
SEE YOUR OWN WORKFLOW, LIVE.
Book a demo and we'll tailor Cumulus to your site's procedures, tools, and turnaround.
You'll see exactly how instant field data changes the decisions you make.