QC-DIO-8CH Dio Box Assembly, 8 Channel

Ingersoll Rand QC-DIO-8CH is a versatile 8-channel digital input/output (DIO) box assembly engineered for expanded automation and error-proofing in high-volume assembly environments such as automotive production, electronics manufacturing, and general industrial lines. Featuring isolated 8-channel inputs for sensors/switches and 8-channel relay outputs for actuators/alarms, this module integrates seamlessly with QC series controllers via RS-485 or Ethernet, enabling real-time signal processing, sequence control, and PLC interfacing. Mountable on 35mm DIN rails for easy panel integration, it supports high-speed response times and robust isolation to ensure reliable I/O management, reducing wiring complexity and enhancing traceability in torque-controlled workflows.

Key Performance Specifications

• Channels: 8 inputs (DC 24V, NPN/PNP compatible) / 8 outputs (relay, 250V AC / 2A max per channel)
• Response Time: <5 ms (input-to-output processing)
• Isolation: Opto-isolated inputs; relay-isolated outputs for noise immunity
• Logic Functions: AND/OR/NOT gates; programmable via QC controller interface
• Compatibility: QC series controllers; expandable up to 4 modules via daisy-chain

Physical and Environmental Specifications

• Dimensions: 100 mm W x 80 mm H x 60 mm D (compact DIN rail profile)
• Weight: 0.35 kg (0.77 lbs)
• Mounting: 35 mm DIN rail (standard clip included)
• Operating Temperature: 14°F to 122°F (-10°C to 50°C); suitable for industrial use
• Power Supply: 24V DC (via QC controller; consumption <1.5W)
• Connections: RS-485/Ethernet for QC integration; screw terminals for I/O wiring
• Storage Conditions: Dry environment to prevent corrosion; indefinite shelf life

Key Features

• Multi-Channel I/O Expansion: 8 in/8 out configuration allows connection of multiple sensors (e.g., proximity, limit switches) and outputs (e.g., lights, horns) for comprehensive error-proofing
• High-Speed Signal Processing: <5 ms response enables real-time judgment and automation, syncing with QC for torque tool verification
• Programmable Logic: Custom AND/OR/NOT functions via QC software for sequence control and conditional alerts, reducing wiring complexity
• Robust Isolation: Opto-coupler inputs and relay outputs prevent electrical noise, ensuring reliable operation in harsh factory conditions
• DIN Rail Plug-and-Play: Tool-free mounting and direct QC connection for quick installation and scalability in control panels
• Applications: Optimized for I/O extension in QC torque systems for automotive, electronics assembly, and general manufacturing; excels in PLC integration and multi-tool error-proofing