IQi11-FM, IQi Series Electric Screwdriver Controller

Ingersoll Rand IQI11-FM is an advanced IQI series controller engineered for intelligent power management, data acquisition, and error-proofing in high-volume assembly environments such as automotive production, electronics manufacturing, and general industrial lines. Featuring integrated fieldbus connectivity (Profibus DP, EtherNet/IP, DeviceNet) and MES (Manufacturing Execution System) integration for seamless real-time data exchange, this compact unit supports up to 8 IQV cordless tools simultaneously, providing precise 20V DC power delivery, torque monitoring, and wireless synchronization. With a user-friendly touchscreen interface and robust diagnostics, it enables lean workflows, reduces downtime through predictive maintenance, and ensures compliance in torque-controlled operations by capturing tightening results for traceability.

Key Performance Specifications

• Supported Tools: Up to 8 IQV series cordless tools (20V lithium-ion)
• Fieldbus Protocols: Profibus DP-V1, EtherNet/IP, DeviceNet (selectable)
• MES Integration: OPC UA, MQTT, REST API for real-time data push/pull
• Power Output: 20V DC, up to 10A per channel (80A total)
• Data Logging: 1,000,000 events (torque, angle, timestamps) with export
• Accuracy: ±0.5% for power regulation; ±1% for torque feedback

Physical and Environmental Specifications

• Dimensions: 250 mm W x 150 mm H x 100 mm D (compact rack-mountable)
• Weight: 2.5 kg (5.5 lbs)
• Display: 7" color touchscreen (resistive, IP65 front panel)
• Operating Temperature: -4°F to 140°F (-20°C to 60°C); suitable for industrial settings
• Power Supply: 100-240V AC, 50/60 Hz (internal PFC); optional DC 24V input
• Connections: IQI quick-disconnect ports (8x), fieldbus/RS-232C/USB/Ethernet; storage: Dry environment to prevent corrosion; annual calibration recommended

Key Features

• Fieldbus Connectivity: Supports Profibus/EtherNet/IP/DeviceNet for PLC integration, enabling automated sequence control and real-time status polling in networked systems
• MES Data Exchange: OPC UA/MQTT protocols push tightening data (torque, angle, tool ID) to MES for traceability, analytics, and quality reporting without manual intervention
• Multi-Tool Synchronization: Manages up to 8 tools with wireless pairing, ensuring coordinated operation and error-proofing through count/sequence verification
• Predictive Diagnostics: Built-in algorithms monitor battery health, motor performance, and usage patterns, alerting via touchscreen/email for proactive maintenance
• User-Friendly Interface: 7" touchscreen with customizable dashboards for setup, monitoring, and firmware updates, reducing training time in dynamic production environments
• Applications: Optimized for multi-tool cordless fastening in automotive assembly, electronics production, and general manufacturing; excels in connected, data-driven error-proofing and lean processes