PREP 4 Pipe Bevelling Machines
The PREP 4 is one of our most popular i/d locking, in-line feed end prep machines. The PREP 4’s power
to weight ratio, in electric, battery (110v or 220v), or pneumatic drive form is unrivalled. A 4-jaw tool
holder (chuck) allows use of up to 4 insert or formed tools to enable bevelling of heavy wall pipe and tube, simultaneous external, internal and facing of tubes can be performed with ease for accurate repetitive work. Its size, power, and functionality, makes it extremely popular in high volume boiler repair and maintenance work, tube facing, weld removal, and J-prepping of the tube plate.
RANGE: 23 - 112mm i/d / 1 - 4" i/d
Functions: External bevelling / internal bevelling / elbow and fittings bevelling / facing / counter-boring / weldremoval/ J prepping and facing of tube plate
Materials: Any kind of steel and exotic alloy
Power: Pneumatic, electric or battery (110v or 220v)
FEATURES AND ADVANTAGES
The PREP 4 is torque reactive. This means that the pipe or tube does not have to be fixed to be bevelled, making
it particularly useful on-site, in maintenance and repair situations. This is due to the design and strength of the thru shaft system that locks to the bore of the pipe.
The jaw system itself consists of 3 equilateral positioned machined jaw segments, retained and locked on an inner, 'grooved'
expansion shaft. These grooves keep the jaws held securely in position, unlike other systems that use a metal or rubber bands for jaw retention. As the expansion nut is tightened, the jaws expand, locking tightly, and square to the bore of the pipe.
The machine body is CNC machined out of solid aluminum and nickel plated. This ensures strength and leads to precise tolerances on all components, resulting in a stable heavy duty machine that does not move under load, we also ensure all components are treated utilising the latest technologies to ensure durability.
DESCRIPTION |
MEASUREMENT |
PNEUMATIC |
ELECTRIC |
BATTERY |
||
Part Number |
n/a |
TP4P / TP4PALD |
TP4E110 / TP4E220 |
TP4B110 / TP4B220 |
||
Locking tube range |
mm (i/d) |
23 - 112 |
23 - 112 |
23 - 112 |
||
Locking tube range |
inch (i/d) |
1 - 4" |
1 - 4" |
1 - 4" |
||
Idle speed |
rpm |
5 - 100 |
5 - 82 |
23 / 37 / 50 |
||
Torque |
Nm |
176 |
152 |
140 |
||
Length of axial feed |
mm |
40.5 |
40.5 |
40.5 |
||
Max operating temperature |
°C |
55 |
55 |
55 |
||
Max acoustic radiation |
dB |
75 |
75 |
75 |
||
Pneumatic motor power |
hp |
1.35 |
n/a |
n/a |
||
Air consumption |
cfm / l/min. |
36 / 1020 |
n/a |
n/a |
||
Air working pressure |
psi / bar |
90 / 6.5 |
n/a |
n/a |
||
Air hose connection |
inches |
1/2" |
n/a |
n/a |
||
Electric motor power |
watt |
n/a |
1300 |
800 |
||
Voltage |
volt |
n/a |
110 or 220 |
charger 110 or 220 |
||
Frequency |
Hz |
n/a |
50 / 60 |
charger 50 / 60 |
||
Unit weight |
kg / lbs |
9.4 / 20.7 |
10.4 / 23 |
11.1 / 24.5 |
||
Packing dimensions |
mm |
640 x 500 x 140 |
640 x 500 x 140 |
640 x 640 x 140 |
||
Packing weight |
kg / lbs |
28.5 / 63 |
29.5 / 65 |
30.5 / 67 |